Newporter 40 Together

a beautiful boat should sail forever.

One Water intake pipe (on left) comes from the raw water pump....... (the engine has a closed, recirculating internal water system, with its own pump, sort of like a car) - except for this heat exchanger and the wet exhaust manifold/muffler system i.e instead of a radiator in a car, the internal, closed system engine water is cooled by dumping its heat into the cold raw water in the heat exchanger). They don't physically mix. The actual path of the raw water is through the raw water pump, then the transmission oil cooler, to the heat exchanger, into and back out of the manifolod, into the elbow at end of manifold, and through the wet exhaust chamber, and out the back of the boat.
SO, ANYWAY, I had to braze up a pair of cracks from some dumbass leaving water in the engine manifold in the winter (IT HAS AN EASY TO GET TO DRAIN PLUG!!!. The manifold is cast iron, so that means, choosing from the options of welding versus brazing.. "Welding" implies reaching the melting point and fusion of the two metal pieces being weld together (not quite crack patching, as I am doing, but parameters apply). Brazing is the joining of two metal pieces without fusion, but just simply the adhesion of a melted brazing rod of brass. Temperature wise, in the processes of joining metals, catagorized on the temperature at which the processes occur, brazing is above 800 degrees, while silver solder is below that, and "welding" starts at the melting point of the materials. The reason to braze is that cast iron is a dirty metal which does not weld well, BUT brazing rod has a melting point way below cast, so you can melt the brazing rod and depend on its adhesion without melting the cast. Because cast is brittle, you need to heat the whole piece slowly and uniformly, because heating one area could result in thermal shock - and the cracking of the piece from differential expansion. Brazing is all about achieveing the correct temperature on both pieces, or sides of a crack to be joined. When the materials are at a dull red the brazing rod should start to flow, assuming you have fluxed correctly. Flux is a chemical scavenger that cleans the surfaces. You can overheat the brazing rod, made of zinc and copper, and the zinc will fry out as white powder. That is not good.
So when everything is just right you get to see the brazing rod melt, and FLOW freely over the surfaces, and into the crack. Also, the exhaust water (originally the raw water), after it leaves the manifold chamber, flows briefly through a hose and is then reinjected into the elbow at the end of the manifold, cooling the exhaust gas and going as a mixture to the wet muffler, losing energy the whole way. - and creates a burp of water and gas, out the transom, in the process of turning exhaust pressure into mechanical energy, - and a pretty quiet one at that.

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THE ROSTER

Muf, our Keeper of the Roster, has updated it.  But he still needs information on boats out there that he doesn't have, like new owners, old owners, where any of the boats are.  We don't post the roster on the web site, it is only sent to owners.  Please send him anything you might have, or call him at:      

gmuf48@aol.com   

909 561 4245

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Captain Clyde's Newporter  sites:

newporters.blogspot.com

and  

newporter.ning.com

The Ning site has been given a reprieve.   I have  transferred my Ning site to the blogspot site and will leave it there. I am keeping my Ning site open as a home for my photos and drawings.

Many of my photos there do not relate to Newporters, but a search through my collection may prove useful for your studies.

My drawings are not accurate in many respects as a result of the PAINT program used to draw them, There is no accurate scale and at best they are only useful to indicate some specific detail.  Some are inaccurate because of my poor memory.  Use them to help you think, not as a detailed presentation of the subject matter.

If any of you want to start a web site I suggest you remember what has happened to both my Ning site and this site (which is a Ning site) and remember that my Blogspot site is free and Blogspot's owner (Google) has promised to keep it that way.

 

Clyde's email:

camgphil@msn.com 

Put 'Newporter' on Subject Line.  Email is the best way to contact me.  I do not regularly look at this site or its messaging system.  Email will get to me post-haste. 

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